Quote:
Originally Posted by peteco
Safelite is coming Saturday to hopefully address the gap issue. It is about 3/16-inch at the air inlet area. Other areas have no gap. So I assume the plastic housing has possibly warped some over its 14 year life.
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Safelite guy came driving a 2016 Express van. Mine is a 2006. He knew what the problem was right away. The plastic cowl does warp over time. Also there is a small foam seal attached to they cowl which shrinks and hardens over time. The 2016 was still pretty tight to the glass.
So did he fix it? Nope, said it was not a part of a windshield replacement. He happened to have some 1/4-inch round sticky foam rope seal he said is used on clamp in windows. He gave it to me and said that should work. I had considered caulking the gap but the rope seal should be better.
It turned into a bit of a job removing the wipers and cowling. Glad I did as there was a lot of leaves and other debris in there. The rope seal is sticky all the way around so it sticks to the cowl and the glass which should help it stay sealed. Since it is sticky, leaves and dirt could stick to it. So I dusted it with baby powder to take away the stickiness.