Thanks guys. I bought a 6 mil roll of black sheet vinyl and had some black Gorilla duct tape, and very carefully cut and taped it to the frame. I had already made a Reflectix cover for all of my windows, and put that in place behind the vinyl. 250 miles today with this and zero problems, windows open or closed. I do have zero deductible glass replacement insurance, and because it's going to take about two weeks for a glass shop to make a template, order the glass and install it, I' going to wait and get that done a couple thousand miles down the road during an extended stay with a buddy in Colorado. I had just hoped to short circuit the process a bit with a template, but to tell the truth even if I were to find one, there's no guarantee that a glass outfit would trust it to be correct.
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