I didn’t keep accurate records so these are bulk numbers. The project started in late 2012 and van arrived early in 2013. It was “campable” by late 2013 and 90% finished by mid-2014. No work was done in 2015 and van was practically finished by early 2016. During this period we were in EU for the total of one year.
Just guessing, it took me about 3-4 month of full-time work, about 60% CAD cabinetry and electrical work, remaining time in assembly and purchases. All 8020 aluminum framing material was machined at the factory, practically all door, drawers HDPE finish panels were cut on CNC, all drawers came from Barker Brothers. Because bulk of my work was done on the computer practically no rework was necessary.
Was it a prototype?, yes it was. A dilemma for any DIY conversion, there were no 2-3 prototypes before a production unit would be rolling out.
I learned a lot, was it a fun project – yes it was, but would I do it again, perhaps not. With my objectives of 360-degree view and no stuff hanging below rocker panels for high road clearance my options are still very limited today. I would investigate how to get a Westfalia, Adria, Hymer EU or other EU brand conversion into US. Good news is that today we have 3 tall van brands available to choose, in 2013 it was Sprinter only.