Class B Forums - D&C ERV2's Album: KS2 Battery Rebuild

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KS2 Battery Rebuild

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KS2 Battery Rebuild

KS2 Battery rebuild using Sun Fun Kits.

IMG 8145 Tools purchased for build. Heat gun for heat shrink, Large terminal crimper, Small terminal crimper, Wire stripper, Cable cutter and Large...

IMG 8139 This is a screen shot of the same showing cell balance

IMG 8138 This is a screen shot of both of my battery's status

IMG 8137 This is a screen shot of the same Battery showing cell balance

IMG 8136 This is a screen shot of my App showing my 200AH Battery Status by itself

IMG 7170 Buss Bar installed under van. Cables from Buss Bar to Batteries are the same length.

IMG 8128 Riser plates from Version 5 Kit

IMG 8127 Sun Fun Kits Components

IMG 8122 Existing 4/0 wire lugs

IMG 8121 Bus bar used for best fit

IMG 8118 Added Fuse at battery terminal

IMG 8117 Additional Lugs for double cable install inside of battery

IMG 7146 Completed battery build using existing calb cells before lid

IMG 7144 Completed 280AH battery build before lid

IMG 7143 BMS Riser plate

IMG 7139 Active balancer plate.

IMG 7137 Hold down plate.

IMG 7136 Placing new cells and packing case. Setting each end and then pushing cells down in the middle gave best compaction.

IMG 7131 Lugs sent by SFK for dull wire installation.

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